CELOS supports DMG MORI customers with integrated digitization. A total of 27 CELOS APPs support the machine operator in the processing of production orders - from planning and production to service. Thanks to these digital workflows, processes in production can be controlled, monitored and organized consistently. As on a smartphone, the machine operator has direct access to all available applications via the APP menu.
CELOS APPs
APP-based control interface for consistent digital workflows in machining & manufacturing
- CELOS APPs: 27 APPs for planning, preparation, production, monitoring & service
- CELOS Control: Uniform user interface for DMG MORI machines (Siemens, MAPPS & Heidenhain)
- CELOS PC-Version: Create, manage & transfer production orders to the CELOS machines
CELOS APPs
PLANNING
The CELOS APPs in the area of planning support the planner and machine operator in job planning and optimal information exchange.
JOB MANAGER
STANDARD APP
Operation from any CELOS PC workstation. Automatic importing and systematic management and preparation of jobs optimizes machine utilization and setup times.
- Direct import of orders from own MES & ERP systems into CELOS
Creation, processing & archiving of jobs on several machines
Import and display of required tools, NC data, tools, clamping devices & situations
Display & import of clamping devices required for machining
JOB SCHEDULER
STANDARD APP
Scheduling for all machines. Machine-based job scheduling improves utilization and production flow.
Record, manage & schedule various jobs for production
Assign & transfer the jobs to the machine/s
Overview of the overall order status of all machines
ORGANIZER
STANDARD APP
Calendar, notification and alarm systems. The optimized exchange of information improves productivity across all shifts.
- Calendar with note & alarm functions
- Distribution of notifications across all machines
- Generation of individual or group messages
TECH CALCULATOR
STANDARD APP
Automatic calculation of technology data, measurements and values.
Calculation of speed, feed or spindle load for any material or process
Calculation of defined measurements for clearances or threads, in line with applicable standards
Scientific calculator
50 % less time for calculations
PRODUCTION PLANNING
OPTIONAL APP
Advanced planning and scheduling of production orders. Multi-vendor planning tool for the entire production.
Planning against limited capacities (machines, personnel, material, tools etc.)
Visualization of capacity reserves
Adherence to schedules through detailed reports & conflict analyses
Order optimization according to setup times, throughput times & capital costs, order networks
Feedback via production data acquisition system (Production Feedback)
PREPARATION
The CELOS APPs in the preparation area support the work planner and machine operator with directly available job data and direct access to CELOS.
APPLICATION CONNECTOR
STANDARD APP
Remote access to own applications and systems directly to CELOS.
- Use of own applications & systems directly on CELOS
Individual activation of access to information from the Internet & Intranet
Up to 20 connections possible as separate APPs on CELOS
JOB ASSISTANT
STANDARD APP
Assists set-up and processing of jobs from the job queue. Menu-driven instructions minimize errors and reduce set-up and idle time.
Scheduled machine-specific job queue
Management and provision of order-related data & documents
Set-up support by providing relevant documents directly at the machine control
Error prevention thanks to work instructions with mandatory acceptance function
DOCUMENTS
STANDARD APP
Digital reference material for your documents. Immediately available information reduces machine idle time.
Library containing all machine and control system handbooks
Storage of any customer-specific documents
Full text search & bookmark function for recurring reference areas
Important information can be found in half the time
TULIP PLAYER
STANDARD APP
Quality, production and error tracking at the machine.
Call up your own TULIP APPs directly in CELOS
Create own APPs without programming knowledge
Use of easily customizable templates for quality inspections, changeover instructions & error & missing part messages
APP examples: Interactive machine training, missing part messages or step-by-step instructions for troubleshooting
ROBO2GO
OPTIONAL APP
Advanced planning and scheduling of production orders. Multi-vendor planning tool for the entire production.
Planning against limited capacities (machines, personnel, material, tools etc.)
Visualization of capacity reserves
Adherence to schedules through detailed reports & conflict analyses
Order optimization according to setup times, throughput times & capital costs, order networks
Feedback via production data acquisition system (Production Feedback)
3D PART ANALYZER
OPTIONAL APP
Visualization of 3D formats directly at the machine control. Measurement of length, radii and more factors from the 3D model to ensure and control quality requirements.
3D reporting functions via multitouch
Import of data in the .stl, .iges und .stp formats
Determining coordinates, dimensions & clearances
Various views of the component possible
Available for all machines with CELOS
PRODUCTION
The CELOS APPs in the production area support the machine operator during the production process.
CONTROL
STANDARD APP
Machine control system with touch operation and additional DMG MORI functions. Effective and powerful machine operation.
Conventional control system user interface
Full machine status overview
Drawings displayed for programming
ENERGY SAVING
STANDARD APP
Manages the energy consumption of the machine. Reduces the energy consumption and running costs of the machine.
- Machine power recorded by time or NC block
Shutdown, warm-up & standby functions for the machine, pneumatics, screen & lighting
Reduce energy consumption whilst improving productivity
PALLET MANAGER
STANDARD APP
Digital reference material for your documents. Immediately available information reduces machine idle time.
Library containing all machine and control system handbooks
Storage of any customer-specific documents
Full text search & bookmark function for recurring reference areas
Important information can be found in half the time
TOOL HANDLING
STANDARD APP
Tool change list for anticipated, optimized retooling. Automated loading and unloading lists reduce retooling times.
- All tools required for a job are displayed
Automatic loading list generation
Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs
PRODUCTION FEEDBACK
OPTIONAL APP
Production control in real time. Production data acquisition and feedback to Production Planning.
Immediate feedback of faults to Production Planning
Direct connection to all machines & workstations
Report on the current status in every step of the production
Input of good parts, scrap & rework possible
SURFACE ANALYER
OPTIONAL APP
Tactile measurement of surface roughnesses. Roughness gauges for the machine-integrated quality monitoring of surfaces.
Visualization of measurement results
Measuring procedure through NC measurement cycles
Measuring probes additionally useable for conventional measurement tasks
In collaboration with Blum-Novotest GmbH
Available for milling machines with CELOS with SIEMENS in combination with surface roughness tester Blum TC64-RG and measuring probe Blum TC60
POWER PROBE
OPTIONAL APP
Transparent visualization of workpiece quality during in-process measurement.
In-process workpiece control by machine-integrated probe
Automated display & documentation of the geometric measurement results
Display of current & historical measurement results
Visualization of warning & error limits through traffic light display
Data export function for analysis in external software systems
Available for Renishaw touch probes in DMG MORI machines with CELOS
MONITORING
The monitoring APPs from CELOS allow a continuous digital analysis of the production process, provide information on the current production status, analyze and visualize machine sensor data and enable early detection of possible machine malfunctions.
STATUS MONITOR
STANDARD APP
Effective documentation and control of the machine and job status.
Job information including quantity produced, batch size & remaining time
Machine status
Axis & spindle utilization
Maintenance alerts & warning notices
MESSENGER
STANDARD APP
Status of all connected machines and devices at a glance. Detect downtimes.
For all machines & devices networked via DMG MORI Connectivity
CELOS functionality available for the first time for 3rd-party products & other devices
Individually configurable dashboard
Automatically generated One-Page-Report
Identification of bottlenecks in process chains
PERFORMANCE MONTITOR
OPTIONAL APP
Simple determination of machine productivity. Analyze downtimes.
- Monitoring of machine availability
Optimization of the effective production time
Direct feedback of downtimes in CELOS
CONDITION ANALYZER
OPTIONAL APP
Sensor-based analysis of the machine status. Avoid downtimes.
- Improvement of the workpiece quality
Data analysis for preventive maintenance
PRODUCTION COCKPIT
OPTIONAL APP
Dashboard for the visualization of production relevant information.
Transparency for production planners, optimizers & maintainers
Visualization of production relevant information from the APPs
Individually configurable views
Programming interface for new dashboards & widgets
SERVICE
The CELOS Service APPs support the continuous service and maintenance process.
my DMG MORI
STANDARD APP
The DMG MORI customer portal for continuous service optimization.
No waiting loop: Simple online problem description
Prefilled service requests: Send machine details, photos or videos
Free 24/7 access: From anywhere & at any time
Real-time view of the processing status: More transparency for service & spare parts inquiries
WERKBLiQ
OPTIONAL APP
Consistently optimized service and maintenance for DMG MORI machines and 3rd-party products.
Determine all processes digitally involving the machine
Start repair jobs directly from the machine
Automatic reminder of inspections needed
Standardized processing of maintenance logs
Digital bulletin board: information, notes & instructions including read confirmation function.
NETservice
STANDARD APP
Direct DMG MORI support through qualified online diagnostics. Online support minimizes machine downtime and service costs.
Remote communication with the DMG MORI service through the control system
Online error analysis & technical support
Multi-user conference with participated experts
Documentation of all service activities
Direct installation of document updates
SERVICE AGENT
STANDARD APP
Assistant to help plan and carry out maintenance. Maintenance planned and carried out by the operator leads to trouble-free production.
Overview of all maintenance work on the machine
Advance warning of upcoming maintenance & service work
List of all necessary spare parts & equipment In-process support
CELOS UPDATE
Customers who already use DMG MORI machines with earlier CELOS versions in their production can still benefit from the advantages of the latest CELOS version: With the CELOS Update from any existing CELOS version since 2013, independent of the PLC and without data loss.
Highlights
- Update possible from any existing CELOS version since 2013
PLC independent & without data loss
New APPs since 2019: Application Connector, job import function in the Job Manager, TULIP Player, optimized Messenger, my DMG MORI, Power Probe for Renishaw probes (optional APP)
Get informed about the latest CELOS Update:
DMG MORI Software Solutions GmbH
Phone: +49 8363 89 5100
support.softwaresolutions@dmgmori.com
DIGITAL MANUFACTURING PACKAGE
For existing customers DMG MORI offers the Digital Manufacturing Package for simple and fast entry into digitization with five coordinated products.
Highlights
1. DMG MORI Connectivity
Networking of DMG MORI machines & selected 3rd-party products
2. CELOS
PLC independent update to the latest CELOS version
3. Messenger
Current status of connected machines at a glance
4. my DMG MORI – Customer Portal
Continuous service optimization for DMG MORI machines
5. NETservice
Direct remote communication with the DMG MORI Service
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